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Part  1 | 2 | 3  | 4 | 5 | 6 | 7 | 

Planning and Design Phase

The planning and design phase of any project is the most important. It is through the processes which accompany this phase that makes the difference in a successful project and a not so successful one. In order for me to determine what my new system would be, I first had to identify what the existing system was not. Before I begin I want to say that in no way am I saying that Bose does not make a good product, in many cases and to most individuals the factory Bose system is very adequate, but in my case having had numerous aftermarket system in previous cars, not to mention investing a lot of time and money in a fairly high-end home system adequacy does not cut it.

Bose Premium Sound System

The factory system in the 2003 Infiniti M45, like many factory system was designed by Bose Corporation. Taking many of the principals that aftermarket engineers follow in designing the system Bose was able to design a pretty descent system. The system is comprised of the standard AM/FM stereo tuner, a 6-disc CD Changer and a Cassette player. In the 2003 models the cassette is mounted low in the dash and a 6-disc changer is in the glove box, in 2004 this configuration flipped to have the cassette in the glove box and a single slot-6-disc changer in the dash location. The latter is much more preferable to me, since I do not even own a cassette to play. My particular vehicle being a 2003 however has this configuration and it is one I can live with for now, but future upgrades may included a swap. Both model years offer Satellite radio options, either XM Radio, or Sirrus. My "M" came equipped with XM.

Like many newer cars, the audio system and climate controls are are integrated into a dash mounted LCD screen. The driver can scroll through multiply menus to control both interior temperature, vehicle mechanical options and switch audio sources. This sort of integration does make for a super clean dash layout, however it is not very conducive to high-end aftermarket audio. Later as we get into the design portion of our project and identify our project requirements this will become an issue.

Following the source units, the signal passes through a series of BUS Cables to a proprietary Amplifier/ Processor mounted in the trunk. This unit is what powers the seven speaker Bose system. The seven speakers in the Infiniti are said to be four full range speakers, a pair of separate tweeters and a single 10-inch subwoofer. With a pair of tweeters mount in the front corners of the dash and two pair of "full range" speakers in each of the four doors and an anemic subwoofer in the rear deck the system is far from full range. To test the factory system, I pulled out my trusty Laptop computer with RTA software and condenser microphone and took a few measurements of the system frequency response using pink noise. (Pink noise in acoustics is noise in which there is equal power per octave). Human beings general can hear frequencies between 20 and 20,000 Hz, with our ability to hear higher frequencies dimensions in most cases as we get older. Even though most modern music only utilizes a portion of that range, generally between 80-18,000 Hz, it has been a common measure of high quality sound to have a system that can at least reproduce sounds in the full 20-20k spectrum, with the ability to produce notes both lower and higher as an option. Even though very few if any people can hear sounds below 20 Hz, the lower frequencies below; say about 30Hz are usually felt instead of heard, while higher frequencies above the 20k threshold can be attributed to better detail, or an airy more open sound to some. Our measurements of the Infiniti/Bose system showed a respectable response curve of about 30-19,000 Hz at low volume, however we noticed that as volume increased the bass, or lower frequency notes started to roll-off. At full volume, an ear piercing 112dB's we measures a frequency response of only 60-18,000 Hz. Why the difference? Well as we will again discuss later, it seems that Bose has installed a compensation network into the mix. A compensation network can be placed in a system for many reason, the most common and it is my theory in this case, that it is more to protect the speakers at higher volumes from being blown, than anything else. Another factor that we noticed was that there was a preset EQ curve designed into the system, one that users couldn't adjust so regardless of whether you wanted more bass, or less you were stuck with what the Bose engineers built-in. So much for buyers choice.

After evaluating the factory system, our goals for this project became very evident. In order to get the best possible sound in the M, we would need to by-pass the factory speakers, and loose the Bose processor. But tradition tells us that in order to get the best sound possible, we would need to replace the factory head unit, which after much deliberation was something that for cosmetic reasons we did not want to do.

System Requirements

So what are we trying to do? The first thing is obvious, get the best possible sound for our money we can. The second, and to me more important was to maintain the factory integrity of the "M". This would prove to be the biggest challenge of the project and ultimately require some compromising. Following the requirements for Cosmetic Integrity, we also wanted to use quality components, in our case it just so happened that we had a number of pieces from a previous system which could be migrated to the new car. This would help in two areas, cost and easy of installation, since the speakers we already had would drop in with very little modifications. The last criteria was easy of use, or what I call the "wife-factor". Lets face it, it is something that we all face at some point in our lives. Whether it is the "girlfriend-factor" or "wife-factor"  this concept at some point will steer how a project such as this will go. In my case, having had to address this "factor" in the design of our home theater, it wasn't a big deal, to others it can be more stressful, but regardless. There is something very useful in this type of negotiation.

Guiding Principles:

  1. Sound Quality

  2. OEM Integrity

  3. Quality/ Brand components

  4. Easy of Use

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Equipment Selection

In many designs this and the next phase of a system build-up maybe flip-flopped. In my case since I already had a number of the components it made it easy. The hardest part of the process was figuring out how to get the signal from the head-unit to the speakers, if we removed the Bose Amps, speakers and processors. The original plan called for using what is called a Line Output Converters. An LOC takes the high-level speaker outputs from a unit that doesn't have standard audio outputs and converts that signal into a type that can be universally understood by equipment in the aftermarket. Sort of an international translator for audio signals. LOC's have been used in Car audio for years and they are a proven technology, however the problem with them is that when you take the high-level speaker outputs and convert them to the preferred low-level needed to drive an aftermarket amplifier, it introduced other problems. The most prevalent being "noise" and noise in a high-end system is a no-no. Many installers get around this issue by using a combination of active equalization and filter circuits to clean up the sound, but since this is all done after a digital signal from say a Compact disc has been converted to analog the signal still suffers. Enter JL Audio.... JL Audio for many years did one thing really well, and that was manufacturer subwoofers. In the mid-90's they moved into Full range speakers and more recently into Amplifiers and other car audio equipment. With a reputation for producing quality equipment and a commitment to their dealers to combat the on going battle between the OEM and aftermarket audio manufacturers, they created the CleanSweep. The CleanSweep is a new product which takes the high-level signal from just about any head-unit on the market and through built-in processing in the digital, not analog domain adjust that signal to be perfectly flat, in essence bi-passing any factory compensation or adjustments in sound. This flat signal would need to be in turn equalized before you could get great sound, but the CleanSweep basically gives installers a "clean-slat" to design a system from with no interference from an OEM designer. Now you can design your sound the way you want it.

With the decision to use the CleanSweep made, the rest of the system was pretty simple. I generally live by the saying that there is not one manufacturer of electronics that makes great equipment all the way across the board. One may be really good at speakers, the other at head units. Generally I live by this and go with the best in each category, however I have always been a big fan of MB Quart speakers. An generally feel their products are top-notch, not to mention I already had a couple pair of their speakers and a pair of their new amplifiers in my shop. The M45 has speaker cut-outs and used 6.5-inch drivers in each of the four doors. I already had a pair of Quart's Reference series 6.5's and a pair of their 6x8's that I had installed in my Mazda Miata. The rear deck of the Infiniti has a cutout for a 10-inch subwoofer, unfortunately calling this 2-inch thick Frisbee a subwoofer is a major stretch. Luckily I already had one of Quart's top end Premium line 10-inchers laying around making this truly a factory upgrade installation. With the reference mid-range and hi-range speakers, as well as the premium subwoofer our  new frequency range should be in the neighborhood of 20-over 20k Hz, the quart Tweeters are capable of producing sounds all the way up to 32,000 HZ.

Next on the list of required components are the amplifiers. Shortly after being acquired by Rockford Corporation, MB Quart USA introduced a pair of lines of amplifiers. The High-end Q-Series and the more mainstream series, Reference. To compliment the Reference Line Speakers, I went with the Reference amplifiers. In this installation a single Reference 4200, 100watts x 4channel amplifier for the mid's and hi's and a Reference 1000, 400 watt amplifier for the subwoofer. This setup will be more than ample for our needs and should provide for both our #1 and #3 guiding principle. The last portion of the equipment list is the most important, and one which requires the most amount of flexibility. The equalizer in any system is what can make or break you, in our case we wanted to have the maximum adjustability, in the least amount of space. Even though it's design is a bit dated, the Precision Power DEQ-230, 1/3rd octave Equalizer I also had laying around will serve us well.

System Design

This portion of the process was pretty simple, due to pre-existing cut outs in the doors and rear deck for speakers and the fact that we are working on a sedan the only place for equipment would be the trunk.

Day 1: Installation 
       

Equipment
JL Audio CleanSweep - OEM System Integrator/ Processor
Precision Power DEQ-230 - 1/3rd (31Band) Equalizer
MB Quart RAA-4200 - 4 Channel Amplifier
MB Quart RCE-268 - 6x8 Inch 2way separates
MB Quart RCE-218 - 6.5 Inch 2wa separates
MB Quart RAA-1000 - 1 Channel (mono) Amplifier
MB Quart PCE-252 - 10 inch subwoofer
Streetwires - miscellaneous wires and cables
 
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